Cutting in 5 dimensions – the Qcut 600 BOT is a fully automatic cut-off robot. Equipped with patented cutting- edge technology, it opens up new possibilities in the cutting process for materialographic sample preparation.
長所
- Patented technology: Complex cutting sequences can be performed using 5-axis technology (X, Y, Z, B, C axes) without time-consuming re-clamping of the workpiece.
- Highest degree of automation: Dynamic cut-off wheel measurement and automatic adjustment of cutting parameters. Multiple cuts on different workpieces can be made in one process.
- High reproducibility: Repeatable cutting operations are easy to program and perform.
- Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table.
切断ロボット Qcut 600 BOT Superiority in detail
1. Ergonomic control panel
- Large 12.1" industrial touchscreen with intuitive QATM software
- Quick setup, control of all axes with two joysticks
- The sliding control panel enables unobstructed working conditions
2. Robust machine body
- Sturdy powder-coated steel construction
- Integrable recirculating cooling unit
- Automatic central lubrication of the axes
3. Large round machine table
- Made of stainless steel with integrated longitudinal and cross T-slots
- Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
- {{LL::products.consumables.diameter]: Ø 600 mm
- Load capacity: up to 150 kg
- {{LL::general.technical.data.travel] X: 550 {{LL::weblab.cform1.milimeter], Y: 360 {{LL::weblab.cform1.milimeter], Z: 550 mm
4. Large cutting chamber
- Large sliding door provides easy access and visibility
- Side swing door for convenient access to cutting chamber
- Large side door for easy cut-off wheel replacement
- Break-resistant LED interior lighting
5. Optimized swivel arm
- Highly efficient cooling system
- Increased cutting capacity thanks to parallel guided cut-off wheel guard
- Laser alignment aid for easy workpiece positioning
6. Rotation axis, B-axis
- Rotation range 360°, with combined C-axis 200°
- Positioning accuracy: ±0.1°
7. Optional rotation axis, C-axis
- Rotation range: max. 360°
- Removable modular rotation axis
- Clamping capabilities can be expanded with a lathe chuck or other clamping devices
フリーアクセス 大型サンプル用
大型の部品は、広いスライドドアを介してフォークリフトやクレーンで直接置くことができます。
切断ロボット Qcut 600 BOT In 5 dimensions, sectioning the small from the large
With the patented 5-axis technology, workpieces can be cut at any angle precisely, repeatably, quickly, and easily. All axes are finely adjustable and remain vibration-free during the cut-off process – precise work is easier than ever. The positioning capabilites/movement of the various axes in combination with the clamping systems enables precise cutting of the workpiece without time-consuming re-clamping of the workpiece. All necessary cut-offs can be performed sequentially and automatically – even with large workpieces.
1. Y-AXIS (Chop cut)
- Cutting range: 360 mm, automatic
- Rapid traverse up to 80 mm/s.
2. Z-AXIS (Cross feed)
- Travel: 550 mm, automatic
- Cross feed for precise parallel cuts in series
3. B-AXIS (Rotation axis)
- Rotation range: max. 360°, with combined C-axis 200°, automatic
- Positioning accuracy: ±0.1°
4. X-AXIS (Travel cut)
- Cutting range: 550 mm, automatic
- Rapid traverse up to 80 mm/s.
5. C-AXIS (Rotation axis)
- Rotation range: max. 360°, automatic
- Removeable modular rotation axis
切断ロボット Qcut 600 BOT 特長
Stainless steel rotary table
Spacious rotary table (Ø 600 mm) enables precise work even under heavy loads.
- Rotation of the machine table (max. 360°) eliminates the need for time-consuming re-clamping of workpieces
- Can be expanded with a modular adaptable rotation axis (C-axis)
- Integrated T-slots for the Easy clamping system for quick mounting of clamping tools
Automatic cut-off wheel measurement
Dynamic cut-off wheel measurement leads to reproducible cutting results with consistent quality.
- Automatic monitoring of the current cut-off wheel diameter
- Adjustment of cutting parameters after each cut
- Enables consistent cutting speed and cutting depth
Robust machine with large cutting chamber
- Robust, powder-coated steel machine body with large sliding door made of scratch-resistant laminated safety glass and large side door.
- Machine body with integrable recirculating cooling unit and automatic central lubrication
- Optimal access to the large cutting chamber with safety interlock that prevents door opening when the cut-off wheel is operating
- Large side door for easy cut-off wheel replacement
Cutting Optimization
- To optimize the cutting quality, the machine automatically detects local material characteristics, such as hardened areas.
- Cutting force-dependent feed control
- Cut detection: When starting a new cut, the workpiece is automatically detected and approached at reduced speed
- Parallel-guided cut-off wheel guard increases the cutting capacity of the cut-off wheel during chop cuts
Powerful cut-off wheel drive
- Precise swivel arm guidance and cut-off wheel cooling.
- Water-cooled main drive with 15 kW drive power
- Optimal cooling thanks to flexibly adjustable cooling hoses
- Parallel guided cut-off wheel guard for increased cutting capacity when making cross cuts
Intuitive and easy operation
- Large 12.1" industrial touchscreen with intuitive QATM user software, joysticks, and emergency stop switch.
- The teach function enables user-friendly programming of cutting positions by manually positioning the machine at each desired location
- Simultaneous positioning and automatic cutting of different workpieces without re-clamping (Multi-Position Process MPP
Clever design
- Easy cut-off wheel replacement and simple clamping allow you to focus on cutting.
- Laser alignment for easy workpiece positioning
- Power clamping nut: easy clamping and loosening of the cut-off wheel
Maximum ease of use
- The control panel is movable and can be freely positioned for ergonomic operation during setup and operation of the machine.
- Programming in close proximity to the workpiece
- During series operation, the control panel can be moved to the side
切断ロボット Qcut 600 BOT アクセサリー
循環冷却ユニット
- Compact, integrable cooling system for standard applications.
- Can be integrated into the housing and extended
- Multi-chamber filtration
- Inlet sieve with filter bag (see consumables)
Belt filter system
- Large cooling and filter system for continuous operation, e.g. in serial applications.
- Tank size: 285 l
- Filtering capacity: 100 l/min (referring emulsion)
- Pump capacity: 100 l/min
Centrifugal Separator
- Work safety: Working environment with improved air quality.
- Removes coolant mist
- Purifies the air and increases visibility
- Exhaust power 452 or 500 m3/h depending on voltage
パーフェクトカット - Qprepの消耗品
加工要件（知識、慎重な加工、消耗品と機器の正しい選択）を充足することで、信頼性、安全性、効率性の高い切断が実現します。
高速、パワフル、フレキシブル - Qtoolsのクランプ装置
当社の革新的なクランプ装置は、ワークを確実かつ正確にクランプし、正確な切断・研磨加工を実現します。特定の用途やワークサイズに合わせて開発された様々なクランプ装置があります。
切断ロボット Qcut 600 BOT 製品仕様
| Cutting wheel | up to ø 610 mm / 24“ |
|---|---|
| Max. way of cutting wheel into sample | 244 mm (cutting wheel ø 610 mm) |
| Wheel flange size | ø 32 / 40 mm |
| X-axis automatic | 550 mm |
| Y-axis automatic | 360 mm |
| Z-axis automatic | 550 mm |
| Precision | ± 0.1 mm / ± 0.1° |
| B-Axis | 4 axes: 360° 5 axes: 200° |
| C-Axis | 4 axes: - 5 axes: 360° |
| Table | ø 600 mm, stainless |
| T-slot | 12 mm |
| Speed | variable 1000 - 2400 rpm |
| Drive power (main drive) | 15 kW, S1 |
| Connection power | 30 kVA |
| W x H x D | 1640 x 2200 x 1480 mm |
| Weight | approx. 1600 kg (depends on equipment) |
切断ロボット「Qcut 600 BOT」 資料ダウンロード
Product data sheet Qcut 600 BOT
Product Overview