Metallographic Cutting Robot | Qcut 600 BOT

Cutting in 5 dimensions – the Qcut 600 BOT is a fully automatic cut-off robot. Equipped with patented cutting- edge technology, it opens up new possibilities in the cutting process for materialographic sample preparation.

Преимущества оборудования

Patented technology: Complex cutting sequences can be performed using 5-axis technology (X, Y, Z, B, C axes) without time-consuming re-clamping of the workpiece.
Highest degree of automation: Dynamic cut-off wheel measurement and automatic adjustment of cutting parameters. Multiple cuts on different workpieces can be made in one process.
High reproducibility: Repeatable cutting operations are easy to program and perform.
Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table.

Режущий робот Qcut 600 BOT Superiority in detail

1. Ergonomic control panel

Large 12.1" industrial touchscreen with intuitive QATM software
Quick setup, control of all axes with two joysticks
The sliding control panel enables unobstructed working conditions

2. Robust machine body

Sturdy powder-coated steel construction
Integrable recirculating cooling unit
Automatic central lubrication of the axes

3. Large round machine table

Made of stainless steel with integrated longitudinal and cross T-slots
Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
{{LL::products.consumables.diameter]: Ø 600 mm
Load capacity: up to 150 kg
{{LL::general.technical.data.travel] X: 550 {{LL::weblab.cform1.milimeter], Y: 360 {{LL::weblab.cform1.milimeter], Z: 550 мм

4. Large cutting chamber

Large sliding door provides easy access and visibility
Side swing door for convenient access to cutting chamber
Large side door for easy cut-off wheel replacement
Break-resistant LED interior lighting

5. Optimized swivel arm

Highly efficient cooling system
Increased cutting capacity thanks to parallel guided cut-off wheel guard
Laser alignment aid for easy workpiece positioning

6. Rotation axis, B-axis

Rotation range 360°, with combined C-axis 200°
Positioning accuracy: ±0.1°

7. Optional rotation axis, C-axis

Rotation range: max. 360°
Removable modular rotation axis
Clamping capabilities can be expanded with a lathe chuck or other clamping devices

Свободная доступность Для больших заготовок

Крупные компоненты можно размещать непосредственно с помощью вилочного погрузчика или крана через широкую раздвижную дверь.

Режущий робот Qcut 600 BOT In 5 dimensions, sectioning the small from the large

With the patented 5-axis technology, workpieces can be cut at any angle precisely, repeatably, quickly, and easily. All axes are finely adjustable and remain vibration-free during the cut-off process – precise work is easier than ever. The positioning capabilites/movement of the various axes in combination with the clamping systems enables precise cutting of the workpiece without time-consuming re-clamping of the workpiece. All necessary cut-offs can be performed sequentially and automatically – even with large workpieces.

1. Y-AXIS (Chop cut)

Cutting range: 360 mm, automatic
Rapid traverse up to 80 mm/s.

2. Z-AXIS (Cross feed)

Travel: 550 mm, automatic
Cross feed for precise parallel cuts in series

3. B-AXIS (Rotation axis)

Rotation range: max. 360°, with combined C-axis 200°, automatic
Positioning accuracy: ±0.1°

4. X-AXIS (Travel cut)

Cutting range: 550 mm, automatic
Rapid traverse up to 80 mm/s.

5. C-AXIS (Rotation axis)

Rotation range: max. 360°, automatic
Removeable modular rotation axis

Режущий робот Qcut 600 BOT Особенности

Stainless steel rotary table

Spacious rotary table (Ø 600 mm) enables precise work even under heavy loads.

Rotation of the machine table (max. 360°) eliminates the need for time-consuming re-clamping of workpieces
Can be expanded with a modular adaptable rotation axis (C-axis)
Integrated T-slots for the Easy clamping system for quick mounting of clamping tools

Automatic cut-off wheel measurement

Dynamic cut-off wheel measurement leads to reproducible cutting results with consistent quality.

Automatic monitoring of the current cut-off wheel diameter
Adjustment of cutting parameters after each cut
Enables consistent cutting speed and cutting depth

Robust machine with large cutting chamber

Robust, powder-coated steel machine body with large sliding door made of scratch-resistant laminated safety glass and large side door.
Machine body with integrable recirculating cooling unit and automatic central lubrication
Optimal access to the large cutting chamber with safety interlock that prevents door opening when the cut-off wheel is operating
Large side door for easy cut-off wheel replacement

Cutting Optimization

To optimize the cutting quality, the machine automatically detects local material characteristics, such as hardened areas.
Cutting force-dependent feed control
Cut detection: When starting a new cut, the workpiece is automatically detected and approached at reduced speed
Parallel-guided cut-off wheel guard increases the cutting capacity of the cut-off wheel during chop cuts

Powerful cut-off wheel drive

Precise swivel arm guidance and cut-off wheel cooling.
Water-cooled main drive with 15 kW drive power
Optimal cooling thanks to flexibly adjustable cooling hoses
Parallel guided cut-off wheel guard for increased cutting capacity when making cross cuts

Intuitive and easy operation

Large 12.1" industrial touchscreen with intuitive QATM user software, joysticks, and emergency stop switch.
The teach function enables user-friendly programming of cutting positions by manually positioning the machine at each desired location
Simultaneous positioning and automatic cutting of different workpieces without re-clamping (Multi-Position Process MPP

Clever design

Easy cut-off wheel replacement and simple clamping allow you to focus on cutting.
Laser alignment for easy workpiece positioning
Power clamping nut: easy clamping and loosening of the cut-off wheel

Maximum ease of use

The control panel is movable and can be freely positioned for ergonomic operation during setup and operation of the machine.
Programming in close proximity to the workpiece
During series operation, the control panel can be moved to the side

Режущий робот Qcut 600 BOT Аксессуары

Recirculation cooling unit

Compact, integrable cooling system for standard applications.
Can be integrated into the housing and extended
Multi-chamber filtration
Inlet sieve with filter bag (see consumables)

Belt filter system

Large cooling and filter system for continuous operation, e.g. in serial applications.
Tank size: 285 l
Filtering capacity: 100 l/min (referring emulsion)
Pump capacity: 100 l/min

Centrifugal Separator

Work safety: Working environment with improved air quality.
Removes coolant mist
Purifies the air and increases visibility
Exhaust power 452 or 500 m3/h depending on voltage

Perfect cutting - Cut-off wheels from QATM

Резка более надежна, безопасна и эффективна, если для ее обработки используются правильные ингредиенты: знания, забота и правильный выбор расходных материалов и инструментов.

К каталогу

Fast, Powerful, Flexible - Qtool Clamping devices

Our innovative clamping devices are used to clamp workpieces securely and precisely to ensure exact cutting and grinding processes. There is a wide range of different clamping devices that have been developed for specific applications and workpiece sizes.

К каталогу

Режущий робот Qcut 600 BOT Характеристики

Cutting wheel	up to ø 610 mm / 24“
Max. way of cutting wheel into sample	244 mm (cutting wheel ø 610 mm)
Wheel flange size	ø 32 / 40 mm
X-axis automatic	550 mm
Y-axis automatic	360 mm
Z-axis automatic	550 mm
Precision	± 0.1 mm / ± 0.1°
B-Axis	4 axes: 360° 5 axes: 200°
C-Axis	4 axes: - 5 axes: 360°
Table	ø 600 mm, stainless
T-slot	12 mm
Speed	variable 1000 - 2400 rpm
Drive power (main drive)	15 kW, S1
Connection power	30 kVA
W x H x D	1640 x 2200 x 1480 mm
Weight	approx. 1600 kg (depends on equipment)